Bolt Grade Identification Guide: Strength, Material, and Marking Systems

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    Bolt Grade

    Bolt grades and markings refer to a standardized system used to indicate the mechanical properties of bolts—such as strength, hardness, and toughness—as well as their material type. Through grade classification and head markings, engineers can quickly identify whether a bolt is suitable for specific load, structural, or environmental requirements.

    Bolt Grades and Markings

    SAE J429 Bolt Grades and Markings (Imperial Bolts)

    In U.S. standards, the SAE J429 specification defines a series of bolt grades, such as Grade 5 and Grade 8, including their variants. These grades are clearly identified by radial lines or alphanumeric symbols on the bolt head, indicating their tensile and yield strength. Understanding these grades and their corresponding properties helps ensure that the correct bolts are selected for applications requiring specific strength and safety levels. The following section provides details on common grades such as Grade 5, 5.1, 5.2, 8, 8-BD, and 8.2, including their definitions, performance characteristics, and head marking styles—useful for engineers and procurement teams.

    SAE J429 grade and marking

    GradeMaterial TypeTypical ApplicationsHead Marking
    Grade 5Medium carbon steel, heat-treatedCommonly used in automotive and machinery assembly3 radial lines (evenly spaced at 120°)
    Grade 5.1Variant of Grade 5Slight design variationSame as Grade 5
    Grade 5.2Improved Grade 5For higher consistency and performanceSame as Grade 5
    Grade 8Alloy steel, heat-treatedHeavy-duty structures, automotive suspensions6 radial lines (evenly spaced at 60°)
    Grade 8-BDLow-alloy steel, heat-treatedSpecial applications with “BD” markingBD mark or other symbol + 6 lines
    Grade 8.2High-strength carbon steelEnhanced durability or environmental resistanceSimilar to Grade 8
    GradeNominal Diameter Range (inch)Tensile Strength(ksi / MPa)Yield Strength(ksi / MPa)Min. Shear Strength(ksi / MPa)Min. Elongation(%)Hardness Range(Rockwell)
    Grade 51/4″ – 1″120 ksi / 827 MPa92 ksi / 635 MPa~75 ksi / 517 MPa12% (for <1″)C25 – C34
    Grade 5.1Same as aboveSame as Grade 5Same as Grade 5Same as Grade 5Same as aboveSame as above
    Grade 5.2Same as aboveSame as Grade 5≥ Grade 5Slightly higher than Grade 5≥12%C25 – C35
    Grade 81/4″ – 1.5″150 ksi / 1034 MPa130 ksi / 896 MPa~90 ksi / 620 MPa14% (for <1″)C33 – C39
    Grade 8-BDSame as aboveSame as Grade 8Same as Grade 8Same as Grade 8Same as aboveC33 – C39 (with “BD” mark)
    Grade 8.21/4″ – 1.5″150 ksi / 1034 MPa120 ksi / 827 MPa~88 ksi / 607 MPa≥12%C33 – C38

     

    Head Marking Explanation

    • No marking: Typically indicates Grade 2 (low strength bolts)
    • Three radial lines: Grade 5 (medium strength)
    • Six radial lines: Grade 8 (high strength)
    • Additional markings (e.g., BD): Indicate manufacturer-specific or special-use variants

    Reference Standards

    • SAE J429 – Mechanical and material property requirements for inch-series bolts
    • ASME B18.2.1 – Dimensional standards for bolts and nuts

    ASTM A307 Bolt Grades and Markings

    ASTM A307 bolts are mainly classified into two grades: Grade A and Grade B, differing in mechanical properties and head markings as detailed below:

    ASTM A307 Bolt Grades and Markings

    GradeMaterial TypeMinimum Tensile StrengthHead MarkingTypical Applications
    Grade ACarbon steel, annealed or softenedApproximately 60 ksi (415 MPa)No markingLow-strength general use, repairs, light structural applications
    Grade BCarbon steel, quenched and temperedApproximately 75 ksi (520 MPa)Four radial linesMedium-strength structural applications

    Head Marking Explanation

    • Grade A: Usually no head marking.
    • Grade B: Head stamped with four radial lines for easy identification.

    Notes

    • ASTM A307 Grade B bolts have higher strength than Grade A, suitable for higher load-bearing structural connections.
    • This standard covers low- to medium-strength carbon steel bolts widely used in construction and mechanical assembly.

    ASTM A354 Bolt Grades and Markings

    ASTM A354 covers quenched and tempered alloy steel bolts, studs, and threaded rods, typically used in high-strength applications such as heavy machinery and structural components. The specification defines several Grades with varying mechanical properties:

    ASTM A354 Bolt Grades and Markings

    GradeMaterial TypeMinimum Tensile StrengthMinimum Yield StrengthHead MarkingTypical Applications
    Grade BCAlloy steel, quenched and tempered125 ksi (860 MPa)105 ksi (725 MPa)“BC” or manufacturer’s markHigh-strength machinery and structural bolts
    Grade BDAlloy steel, quenched and tempered150 ksi (1035 MPa)130 ksi (895 MPa)“BD” or manufacturer’s markVery high strength heavy-duty bolts
    Grade BEAlloy steel, quenched and tempered175 ksi (1205 MPa)150 ksi (1035 MPa)“BE” or manufacturer’s markUltra-high strength applications

    Head Marking Explanation

    • ASTM A354 bolts typically carry a letter grade marking on the bolt head (e.g., BC, BD, BE), often accompanied by the manufacturer’s identification.
    • Unlike SAE grades with radial lines, ASTM A354 uses these letter codes to denote the grade.

    Notes

    • ASTM A354 bolts are used where high tensile and yield strength are critical, such as in heavy equipment, automotive, and construction machinery.
    • They must be quenched and tempered to meet the mechanical property requirements.
    • These bolts are often paired with compatible nuts meeting ASTM A194 or A563 standards.

    ASTM A325 Bolt Grades and Markings

    ASTM A325 is a standard for high-strength structural bolts, widely used in steel connections for bridges, buildings, and other structures. The standard classifies bolts into the following types based on material and strength:

    ASTM A325 Bolt Grades and Markings

    Grade / TypeMaterial TypeMinimum Tensile StrengthMinimum Yield StrengthHead MarkingTypical Applications
    Type 1Medium carbon steel, heat treated (quenched & tempered)105 ksi (724 MPa)90 ksi (620 MPa)6 radial linesGeneral high-strength structural bolts
    Type 2Weathering steel (less common)Same as Type 1Same as Type 16 radial lines + “W”Corrosion-resistant structural bolts
    Type 3Alloy steel, heat treated120 ksi (827 MPa)105 ksi (724 MPa)8 radial linesHigher strength structural bolts
    Type 4Weathering alloy steel (less common)Same as Type 3Same as Type 38 radial lines + “W”Higher strength corrosion-resistant bolts

    Head Marking Explanation

    • Type 1 and Type 2: Bolt heads are marked with 6 radial lines; Type 2 additionally has a “W” to indicate weathering steel.
    • Type 3 and Type 4: Bolt heads are marked with 8 radial lines; Type 4 additionally has a “W” for weathering alloy steel.

    Notes

    • Type 1 is the most commonly used grade for general high-strength structural bolts.
    • Type 3 provides higher strength for more demanding load conditions.
    • Types 2 and 4 are weathering steel bolts with improved corrosion resistance.
    • ASTM A325 bolts are typically used with ASTM A563 nuts to form complete high-strength bolted connections.

    ASTM A490 Bolt Grades and Markings

     
     
    ASTM A490 bolts are high-strength structural bolts made from alloy steel, quenched and tempered to achieve a tensile strength of up to 150 ksi. Hot-dip galvanizing is not permitted. Common types include standard Type 1 and weathering steel Type 3 (marked as “A490” or “A490 3”), and they are widely used in heavy structural steel connections.

    ASTM A490 Bolt Grades and Markings

    GradeHead MarkingTypeCoating / FinishNotes
    A490 Type 1“A490” + Manufacturer’s IDAlloy SteelUncoated or Zinc-coated (mechanical only, no hot-dip galvanizing)Standard high-strength structural bolts
    A490 Type 2[Withdrawn]Withdrawn in 2002N/AWas based on low carbon martensitic steel; no longer in use
    A490 Type 3“A490” + Manufacturer’s ID + “3”Weathering Steel (Corrosion-resistant)UncoatedFor use in atmospheric corrosion-resistant applications
    A490M“A490M” + Manufacturer’s IDMetric EquivalentSame as A490Specified in metric units; mechanical properties match imperial types

    ISO (Metric) Bolt Grades and Markings

    ISO 898-1 is an international standard defining the mechanical properties of metric bolts, widely used in mechanical manufacturing and structural engineering. The standard uses a two-part numeric grade marking to indicate the mechanical performance of bolts:

    • The first digit: Represents the minimum tensile strength in hundreds of MPa.
    • The second digit: Represents the ratio of yield strength to tensile strength (typically less than 1), reflecting the bolt’s plastic deformation capability.

    For example, a grade “8.8” bolt means:

    • Minimum tensile strength of 8 × 100 = 800 MPa
    • Minimum yield strength of 8 × 0.8 × 100 = 640 MPa

    This marking system is intuitive and easy to identify, helping engineers and purchasers quickly determine if the bolt meets design requirements.

    8.8 bolt grade and marking

    GradeMinimum Tensile Strength (MPa)Minimum Yield Strength (MPa)Minimum Elongation (%)Typical Applications
    4.6400240≥ 23Low-strength applications, general mechanical connections
    4.8400320≥ 20Low strength, slightly higher load than 4.6
    5.6500280≥ 17Medium-low strength mechanical connections
    8.8800640≥ 12Common high-strength structural bolts
    10.91000900≥ 10High-strength industrial machinery and automotive bolts
    12.912001080≥ 9Ultra-high strength, used for high-load and safety-critical parts

    Additional Notes:

    • Elongation: Indicates the bolt’s toughness and ability to undergo plastic deformation; higher elongation means less brittleness.
    • Application Scope: Higher grades are suited for greater loads, typically used in critical load-bearing structures and high-strength machinery.
    • Head Marking: The grade number is directly stamped on the bolt head for quick on-site identification.

    Stainless Steel Bolt Grades and Markings

    A2-70 bolts grade and marking

    GradeMaterial StandardCommon MarkingDescription
    18-8 (A2-70)ASTM F593 / ISO 3506A2-70Austenitic SS, ~18% Cr, 8% Ni, good corrosion resistance, common general grade.
    A2-80ISO 3506A2-80Similar to A2-70 but with higher tensile strength.
    A4-70ASTM F593 / ISO 3506A4-70Austenitic SS with Mo (~2%), better corrosion resistance, marine grade.
    A4-80ISO 3506A4-80Higher strength version of A4-70.
    304 (UNS S30400)ASTM A193 / ASTM F593Usually unmarkedGeneral-purpose austenitic stainless steel.
    316 (UNS S31600)ASTM A193 / ASTM F593Usually unmarkedContains Mo for improved pitting resistance.
    B8 (304 SS)ASTM A193B8Bolting grade 304 SS, high temp and pressure service.
    B8M (316 SS)ASTM A193B8MBolting grade 316 SS, improved corrosion resistance.
    B8 Class 1ASTM A193B8Solution annealed only.
    B8 Class 2ASTM A193B8C or B8^2Solution annealed and strain hardened for higher strength.
    B8M Class 1ASTM A193B8MSolution annealed 316 SS.
    B8M Class 2ASTM A193B8MC or B8M^2Solution annealed and strain hardened 316 SS.

    Grades and Typical Markings for Monel, Hastelloy, Inconel, Incoloy, and Nickel Alloy bolts

    monel 400 grade and marking

    Alloy TypeUNS NumberCommon Grade / StandardTypical Bolt Marking
    Monel 400N04400ASTM F467, ASTM B164“M400” or material batch marking
    Monel K500N05500ASTM F467, ASTM B865“K500” or alloy code
    Hastelloy C22N06022ASTM B574, ASME SB574“C22” or “HC22”
    Hastelloy C276N10276ASTM B574, ASME SB574“C276” or “HC276”
    Inconel 600N06600ASTM B166“600” or “IN600”
    Inconel 625N06625ASTM B446“625” or “IN625”
    Inconel 718N07718ASTM B637“718” or “IN718”
    Incoloy 800N08800ASTM B408“800” or “IC800”
    Incoloy 825N08825ASTM B425“825” or “IC825”
    Nickel 200N02200ASTM B160, ASTM F2281“200” or “Ni200”
    Nickel 201N02201ASTM B160“201” or “Ni201”

    Contact MT.BOLTS

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    Contact us today to learn more about fasteners and to procure high-quality products. Our technical team is ready to provide expert support and custom selection solutions.

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