Weld Studs

Weld Studs Manufacturer

MT.BOLTS manufactures high-performance Weld Studs, which are metal fasteners designed to be permanently attached to a base material through welding. Typically featuring a threaded end and a weldable base, these studs provide strong, reliable fastening solutions for applications where traditional through-hole bolting is not feasible. MT.BOLTS offers a wide variety of weld studs in various materials, thread types, and sizes for use in structural, industrial, marine, and OEM applications.

  • System of Measurement:
  • Metric: M6 – M24
  • Imperial: 1/4″ to 1″
  • Length Range:
  • Metric: 20 mm – 300 mm
  • Imperial: 3/4″ – 12″
  • Thread Pitch:
  • Metric: Coarse (default), Fine optional
  • Imperial: UNC, UNF
  • Thread Type:
  • Right-hand (standard)
  • Left-hand (optional)
  • Stud Types:
  • Arc Weld Stud (Full Threaded or Partial Threaded)
  • Capacitor Discharge (CD) Weld Stud
  • Shear Connector Stud
  • Insulation Fastener Stud
  • Collar Stud
  • Flanged or Non-Flanged Studs

Weld Studs Material Types

MT.BOLTS supplies carbon steel, stainless steel, duplex steel, and nickel-based alloy Weld Studs, meeting the demanding requirements of chemical, marine, and high-temperature environments, compliant with various international standards.

Material CategoryCommon Grades/ModelsDescription
Carbon SteelASTM A307, A325, A490High strength and cost-effective, suitable for general structures; requires anti-corrosion coating.
Stainless Steel304 (A2), 316 (A4), 321, 410Excellent corrosion resistance; widely used in food, chemical, and construction industries
Duplex Stainless SteelUNS S31803/S32205 (F51), UNS S32750 (F53)High strength with superior chloride corrosion resistance; used in seawater, petrochemical, and paper industries
Monel AlloysMonel 400, Monel K500Excellent seawater corrosion resistance and mechanical strength; used in marine engineering and pump systems
Hastelloy AlloysHastelloy C276, C22, B2, XExcellent resistance to strong acids and oxidizing media; widely used in chemical equipment and flue gas desulfurization
Inconel AlloysInconel 600, 625, 718Resistant to high temperature, pressure, and corrosion; used in heat exchangers, aerospace, and nuclear industries
Incoloy AlloysIncoloy 800, 825, 925Ideal for high-temperature acidic environments; widely used in petroleum refining and heat treating systems
Nickel AlloysNickel 200, 201Pure or high-nickel alloys with excellent conductivity and alkali resistance; used in electronics and chemical applications

Weld Studs System of Measurement

  • Metric Sizes: M6 – M24

  • Imperial Sizes: 1/4″ – 1″

  • Length Range:

    • Metric: 20 mm – 300 mm

    • Imperial: 3/4″ – 12″

  • Thread Pitch:

    • Metric: Coarse (standard), Fine available

    • Imperial: UNC, UNF

  • Thread Direction:

    • Right-hand (standard)

    • Left-hand optional

Weld Studs Common Standards

  • AWS D1.1 / D1.6 – Structural welding codes for carbon & stainless steel

  • ISO 13918 – Welding studs specifications (e.g., types SD, RD, PD, UD)

  • DIN 32501 / 32506 – German standard for stud welding

  • ASTM A108 / A276 / A493 – Bar stock used for manufacturing

  • Custom / OEM specifications available

Weld Studs Surface Finishes

Surface FinishDescription
Plain (Uncoated)No coating, suitable for stainless steel or indoor use
Zinc PlatedEconomical corrosion protection, available in clear or yellow zinc
Hot-dip GalvanizedThick zinc coating for outdoor structures, wind towers, and bridges
Black OxideAttractive appearance, mild corrosion resistance; used in machinery and vehicles
PTFE / Xylan CoatedExcellent anti-corrosion, anti-seize, and wear resistance; ideal for chemical environments
PassivatedFor stainless steel only; enhances natural corrosion resistance

Why Choose MT.BOLTS

Benefits and Limitations of Weld Studs

Benefits:

  • Permanent, high-strength fastening solution

  • No need for holes or tapping – saves assembly time

  • Ideal for blind-side installations and one-sided access

  • Compatible with stud welding equipment (arc / capacitor discharge)

  • Suitable for steel structures, enclosures, ships, automotive

Limitations:

  • Requires access to welding equipment

  • Not suitable for thin or highly heat-sensitive base materials

  • Surface cleanliness and grounding are critical for weld quality

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Weld Studs Applications

  • Steel Fabrication – Bridge, tower, or frame components

  • Shipbuilding & Offshore – Bulkhead insulation hangers, support brackets

  • Automotive & Rail – Component anchoring in chassis, interiors

  • Electrical Cabinets – Mounting panels, grounding, and insulation holders

  • Construction – Embed plates, shear connectors, reinforcement anchors

  • Appliances & HVAC – Fastening of internal parts, covers, or ducting

Weld Studs Application

FAQ About Weld Studs

Low carbon steel, 304/316 stainless steel, and aluminum are common choices.

Stud welding methods include arc stud welding (ARC), capacitor discharge (CD), and short-cycle arc welding.

Yes, we supply ceramic ferrules, chuck collets, and other accessories for full weld stud systems.

Base material should be clean, properly grounded, and compatible in composition. Use qualified equipment and procedures.

Absolutely. MT.BOLTS can produce custom-headed or flanged weld studs for insulation pins, heavy-duty shear connectors, and more.

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